Quality Systems

Quality Systems

At Sahasra quality is in our DNA, Each teammember is made to understand the necessity of quality in everything we do and not only on the shop floor. Right from the product review stage to ensuring the material reaches the client safe and sound we apply rigorous quality control measures.

During our weekly quality control meetings the operations management, quality assurance, engineering and production personnel discuss all quality related parameters such as: supplier quality issues, in-process quality concerns, customer quality incidents, 8D reports and managements set quality KPI's. These are all displayed at the quality corner on the shop floor to ensure greater transparency in our systems and improves the problem solving capability at the operator and shop floor level. Application of Statistical Process Control (SPC) methodology and data collection form the basis of the quality control discussions that enhance our quality performance and ultimately leading to customer satisfaction.

Our process control engineers follow IPC-A-610F standards in our manufacturing processes. The workforce is regularly trained at our in-house training center on generic parameters such as ESD controls, HSD handling, 5S, productivity enhancement and waste reduction techniques as well as specific customer requirements.

Our engineering teams collect all customer and product feedback, analyze the specific requirements during product DFM meetings and prepare a Manufacturing Process Control Plan (MPCP) for each product manufactured at our plant, which becomes the basic building guide for the product at the shop floor.

Product drawings and files are the most sacred documents. The form the basis for product assembly, so being followed right from the engineering section to incoming inspection, process control, final inspection, testing and packaging requirements so that we can provide 100% quality assurance to our customers with full confidence.

Quality control & assurance equipment installed includes the following :

Process Inspection & Final Visual Inspection

4-8 Hours Burn-In cycle

100% Power Up Test

100% Product Specifications validation